{"id":1276,"date":"2019-10-09T09:14:01","date_gmt":"2019-10-09T15:14:01","guid":{"rendered":"http:\/\/moto2n.com\/braap\/?p=1276"},"modified":"2019-10-10T09:01:25","modified_gmt":"2019-10-10T15:01:25","slug":"building-an-82-honda-urban-express","status":"publish","type":"post","link":"http:\/\/moto2n.com\/braap\/2019\/10\/09\/building-an-82-honda-urban-express\/","title":{"rendered":"Building an &#8217;82 Honda Urban Express"},"content":{"rendered":"<p>I bought an &#8217;82 Honda Urban Express (NU50) earlier this year to match my lady&#8217;s &#8217;81 Honda Express (NC50).<\/p>\n<figure id=\"attachment_1283\" aria-describedby=\"caption-attachment-1283\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1283\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-1024x1024.jpeg\" alt=\"Honda Mopeds\" width=\"550\" height=\"550\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-1024x1024.jpeg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-150x150.jpeg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-300x300.jpeg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-768x768.jpeg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-100x100.jpeg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-200x200.jpeg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-450x450.jpeg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-600x600.jpeg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/HersHis-900x900.jpeg 900w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1283\" class=\"wp-caption-text\">NC50 + NU50<\/figcaption><\/figure>\n<p>There they are together in front of a pizza joint near Cheeseman Park.<\/p>\n<h2>A Less-Than-Blank Slate<\/h2>\n<p>It didn&#8217;t run when I bought it. I gave $400 for it because it had an MLM People&#8217;s pipe ($200) installed, and it was complete other than a missing airbox topper (unobtainium) and airbox (also unobtainium).<\/p>\n<p>I ordered a Dellorto SHA 15 carb and manifold along with the &#8220;Stocko Shocko&#8221; kit from <a href=\"http:\/\/www.treatland.tv\">treatland.tv<\/a>.<\/p>\n<figure id=\"attachment_1295\" aria-describedby=\"caption-attachment-1295\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1295\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-1024x944.jpeg\" alt=\"Upgraded carburetor on an '82 Honda NU50\" width=\"550\" height=\"507\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-1024x944.jpeg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-300x277.jpeg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-768x708.jpeg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-100x92.jpeg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-150x138.jpeg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-200x184.jpeg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-450x415.jpeg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-600x553.jpeg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb-900x830.jpeg 900w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarb.jpeg 1440w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1295\" class=\"wp-caption-text\">Carb installed.<\/figcaption><\/figure>\n<p>It ran OK after installing the carb, but it didn&#8217;t feel like I thought it should. A compression test resulted in a whopping 106psi, so I ripped the top end apart.<\/p>\n<figure id=\"attachment_1296\" aria-describedby=\"caption-attachment-1296\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1296\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-1024x768.jpeg\" alt=\"Gouge marks on old piston.\" width=\"550\" height=\"413\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-1024x768.jpeg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-300x225.jpeg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-768x576.jpeg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-100x75.jpeg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-150x113.jpeg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-200x150.jpeg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-450x338.jpeg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-600x450.jpeg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/OldPiston-900x675.jpeg 900w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1296\" class=\"wp-caption-text\">Old piston<\/figcaption><\/figure>\n<p>I found a funky aluminum cylinder with a 44mm sleeve installed. And this piston, which has seen better days. I installed the &#8220;Stocko Shocko&#8221; kit in its place. The kit consists of a stock cylinder punched out to 44mm, 4mm bigger than stock. Mistakes were made.<\/p>\n<h2>&#8220;Stocko Shocko&#8221; Mistakes<\/h2>\n<ul>\n<li>I didn&#8217;t bother to measure the ring gap.<\/li>\n<li>Or chamfer the ports.<\/li>\n<li>Or even break the thing in.<\/li>\n<li>No temp gauge<\/li>\n<li>I retained the stock head, which is trash, as you&#8217;ll see.<\/li>\n<li>I did do some plug chops, and all was well, so I figured I was good.<\/li>\n<\/ul>\n<p>I did a top speed run on its second heat cycle. It soft seized after going down the other side of a huge hill about a week later. It then hard seized randomly downtown at low revs. I think my &#8220;mistakes&#8221; had a lot to do with the longevity of the cylinder and piston.<\/p>\n<p>I&#8217;m used to scooters with forced-air cooling (fan + cooling shrouds, like an old Porsche 911), and I&#8217;ve never had one seize up on me. Never had an air or liquid cooled 2-stroke dirtbike or GP bike seize up on me, either. I usually chamfer ports and measure ring gaps, but I don&#8217;t bother trying to break them in. I think mopeds are a bit finicky owing to their smaller size and lack of forced-air cooling.<\/p>\n<h2>Tear Down and Rebuild<\/h2>\n<p>I pulled it apart again. Piston and cylinder were both scored; time for a new piston and cylinder.<\/p>\n<p>I got the DR kit from Treatland, ordered it with a bunch of &#8220;fixings&#8221; too: Puch\/Honda &#8220;super street&#8221; head, cylinder studs, temp gauge, gaskets, oil block-off plug, jets, etc.<\/p>\n<figure id=\"attachment_1278\" aria-describedby=\"caption-attachment-1278\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1278\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-1024x1024.jpeg\" alt=\"Connecting rod on an old Honda. \" width=\"550\" height=\"550\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-1024x1024.jpeg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-150x150.jpeg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-300x300.jpeg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-768x768.jpeg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-100x100.jpeg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-200x200.jpeg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-450x450.jpeg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-600x600.jpeg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod-900x900.jpeg 900w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Conrod.jpeg 1440w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1278\" class=\"wp-caption-text\">Teardown<\/figcaption><\/figure>\n<p>Check out the exhaust port on the new cylinder:<\/p>\n<figure id=\"attachment_1293\" aria-describedby=\"caption-attachment-1293\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1293\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-1024x768.jpg\" alt=\"DR kit exhaust port. Bigger than stock. \" width=\"550\" height=\"413\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-1024x768.jpg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-300x225.jpg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-768x576.jpg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-100x75.jpg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-150x113.jpg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-200x150.jpg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-450x338.jpg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-600x450.jpg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DRKitExhaustPort-1-900x675.jpg 900w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1293\" class=\"wp-caption-text\">DR kit exhaust port.<\/figcaption><\/figure>\n<p>The new cylinder head isn&#8217;t as tall as the old one, so I had to install 106mm Polini studs.<\/p>\n<p>They&#8217;re shorter than the stock head bolts by a few millimeters, and I didn&#8217;t want to &#8220;cobble&#8221; shit together with spacers I had lying around. I have a thing for nice hardware on my bikes, even if I&#8217;m the only person who knows it&#8217;s there.<\/p>\n<figure id=\"attachment_1288\" aria-describedby=\"caption-attachment-1288\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1288\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-1024x1024.jpg\" alt=\"Polini studs, shorter than stock. \" width=\"550\" height=\"550\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-1024x1024.jpg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-150x150.jpg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-300x300.jpg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-768x768.jpg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-100x100.jpg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-200x200.jpg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-450x450.jpg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-600x600.jpg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PoliniStuds-900x900.jpg 900w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1288\" class=\"wp-caption-text\">Polini studs.<\/figcaption><\/figure>\n<p>The stock head is garbage. I removed the janky temperature-activated choke mechanism (I HATE AUTOCHOKES) when the Dellorto carb went on. Just look at this thing. It&#8217;s pathetic.<\/p>\n<figure id=\"attachment_1291\" aria-describedby=\"caption-attachment-1291\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1291\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-1024x768.jpg\" alt=\"NU50 stock head\" width=\"550\" height=\"413\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-1024x768.jpg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-300x225.jpg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-768x576.jpg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-100x75.jpg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-150x113.jpg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-200x150.jpg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-450x338.jpg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-600x450.jpg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/CylinderHeads-900x675.jpg 900w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1291\" class=\"wp-caption-text\">NU50 stock head<\/figcaption><\/figure>\n<p>WordPress likes to randomly flip my images and not let me flip them back. Lame but you get the idea. Here&#8217;s the new head. LOTS more material.<\/p>\n<figure id=\"attachment_1292\" aria-describedby=\"caption-attachment-1292\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1292\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-1024x768.jpg\" alt=\"Puchonda head. \" width=\"550\" height=\"413\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-1024x768.jpg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-300x225.jpg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-768x576.jpg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-100x75.jpg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-150x113.jpg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-200x150.jpg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-450x338.jpg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-600x450.jpg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHead-1-900x675.jpg 900w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1292\" class=\"wp-caption-text\">Puch\/Honda head<\/figcaption><\/figure>\n<p>18 cooling fins vs. 28. Heat dissipation is all about surface area. New head has LOTS more surface area. Should stay a lot cooler.<\/p>\n<h2>Plugging the Decomp Hole<\/h2>\n<p>The later Express nopeds use the same top end parts as the old Honda Camino\/Hobbit mopeds. The Camino\/Hobbit cylinder and head have a hole in them for a decompression valve. The hole on the cylinder needs to be plugged, or the head gasket weeps oil.<\/p>\n<p>Some people are intimidated by this. It&#8217;s not hard at all. Start by running a 5mm drill bit through the hole. Then run an M6 tap through the hole.<\/p>\n<figure id=\"attachment_1279\" aria-describedby=\"caption-attachment-1279\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1279\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-1024x1024.jpg\" alt=\"Tapping the decomp hole. \" width=\"550\" height=\"550\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-1024x1024.jpg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-150x150.jpg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-300x300.jpg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-768x768.jpg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-100x100.jpg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-200x200.jpg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-450x450.jpg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-600x600.jpg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1-900x900.jpg 900w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp1.jpg 1440w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1279\" class=\"wp-caption-text\">Tapping the decomp hole<\/figcaption><\/figure>\n<p>Cut the threads off of an M6 fastener, cut a slot in its end, and insert w\/ red Loctite.<\/p>\n<figure id=\"attachment_1280\" aria-describedby=\"caption-attachment-1280\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1280\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-1024x1024.jpg\" alt=\"Decomp hole plugged, easy peasy.\" width=\"550\" height=\"550\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-1024x1024.jpg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-150x150.jpg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-300x300.jpg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-768x768.jpg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-100x100.jpg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-200x200.jpg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-450x450.jpg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-600x600.jpg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2-900x900.jpg 900w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/Decomp2.jpg 1440w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1280\" class=\"wp-caption-text\">Decomp hole plugged, easy peasy.<\/figcaption><\/figure>\n<h2>Bolting Everything Together<\/h2>\n<p>These bikes are cake to work on. Everything went together easily.<\/p>\n<figure id=\"attachment_1290\" aria-describedby=\"caption-attachment-1290\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1290\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-1024x1024.jpg\" alt=\"DR kit w\/ Puch\/Honda head installed.\" width=\"550\" height=\"550\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-1024x1024.jpg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-150x150.jpg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-300x300.jpg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-768x768.jpg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-100x100.jpg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-200x200.jpg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-450x450.jpg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-600x600.jpg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled-900x900.jpg 900w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/PuchHeadInstalled.jpg 1440w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1290\" class=\"wp-caption-text\">DR kit w\/ Puch\/Honda head installed.<\/figcaption><\/figure>\n<p>I would not have bought this bike had it not had a pipe installed, so here&#8217;s a totally unnecessary pic of the thing. I think it looks cool.<\/p>\n<figure id=\"attachment_1284\" aria-describedby=\"caption-attachment-1284\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1284\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-1024x1024.jpeg\" alt=\"Gratuitous shot of the fancy expansion chamber.\" width=\"550\" height=\"550\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-1024x1024.jpeg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-150x150.jpeg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-300x300.jpeg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-768x768.jpeg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-100x100.jpeg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-200x200.jpeg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-450x450.jpeg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-600x600.jpeg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe-900x900.jpeg 900w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/MLMPipe.jpeg 1440w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1284\" class=\"wp-caption-text\">Gratuitous shot of the fancy expansion chamber.<\/figcaption><\/figure>\n<h2>First Start, First Rides<\/h2>\n<p>I started with a larger jet than I thought I would need, a 75 main. The bike didn&#8217;t want to run very well at all, so I jetted down and played with the air filter.<\/p>\n<p>I ended up with a 65 main, no air filter, and a bunch of holes in the stock air filter cover. I popped by the local <a href=\"https:\/\/performancecycle.com\/\">motorbike parts superstore<\/a> for a 54mm EMGO filter; looks hilarious on the bike.<\/p>\n<figure id=\"attachment_1281\" aria-describedby=\"caption-attachment-1281\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1281\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-1024x1024.jpg\" alt=\"54mm pod filter on Dellorto carb\" width=\"550\" height=\"550\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-1024x1024.jpg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-150x150.jpg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-300x300.jpg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-768x768.jpg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-100x100.jpg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-200x200.jpg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-450x450.jpg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-600x600.jpg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/DellortoCarbEmgoFilter-900x900.jpg 900w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1281\" class=\"wp-caption-text\">54mm pod filter on Dellorto carb<\/figcaption><\/figure>\n<p>Queue up the break-in process. Start, idle, cool down times 5. Slow ride times 5. Faster ride, varying revs, times 5. It took a few days before I could ride it like a real bike.<\/p>\n<p>The pipe wouldn&#8217;t hit with the 9g rollers I had installed, so I swapped them for some 5g rollers I had lying around. That made the pipe hit at 12-15mph. Swapping the B5HS plug for a B7HS plug made it hit closer to 12mph more consistently.<\/p>\n<p>Highest temp I&#8217;ve seen on the gauge is ~400 degrees. It&#8217;s been cooler outside here. I was expecting to see higher temps. Plug chops at high RPMs reveal a perfect coffee-colored electrode, so I think I&#8217;m good on jetting.<\/p>\n<h2>UPDATE: Clutch Tuning<\/h2>\n<p>There was a shiny new GY6 &#8220;racing&#8221; clutch in my mailbox yesterday. I got excited and installed it. I managed to remove the 38mm nut from the clutch using vice grips and a strap wrench. It was such a PITA I ordered a 38mm socket from Amazon to use with my impact.<\/p>\n<p>The clutch came fitted with the tiny yellow springs. A set of red Malossi springs are on the way. I threw a yellow contra spring (the big one) in the clutch assembly before installing it on the bike.<\/p>\n<p>Now the pipe hits at 10mph, but it&#8217;s PAINFULLY SLOW getting there. The poor 5g rollers don&#8217;t have enough &#8220;oomph&#8221; to pull the belt lower on the clutch pulley, so it only goes 25mph. The yellow contra spring is way too much.<\/p>\n<p>I suspect the &#8220;hot ticket&#8221; is going to be 3-5g rollers (18-30g total), red Malossi springs, and the stock contra spring. That should make it take off fast and let the engine rev to 40mph+. I&#8217;ll keep yinz posted.<\/p>\n<h2>Before and After<\/h2>\n<p>Putting the battery under the seat and deleting the injection pump made a world of difference in how the bike looks.<\/p>\n<figure id=\"attachment_1287\" aria-describedby=\"caption-attachment-1287\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1287\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-1024x942.jpeg\" alt=\"Before\" width=\"550\" height=\"506\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-1024x942.jpeg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-300x276.jpeg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-768x707.jpeg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-100x92.jpeg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-150x138.jpeg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-200x184.jpeg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-450x414.jpeg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-600x552.jpeg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502-900x828.jpeg 900w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU502.jpeg 1440w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1287\" class=\"wp-caption-text\">Before<\/figcaption><\/figure>\n<figure id=\"attachment_1286\" aria-describedby=\"caption-attachment-1286\" style=\"width: 550px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-1286\" src=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-1024x768.jpg\" alt=\"After\" width=\"550\" height=\"413\" srcset=\"http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-1024x768.jpg 1024w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-300x225.jpg 300w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-768x576.jpg 768w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-100x75.jpg 100w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-150x113.jpg 150w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-200x150.jpg 200w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-450x338.jpg 450w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-600x450.jpg 600w, http:\/\/moto2n.com\/braap\/wp-content\/uploads\/2019\/10\/NU501-900x675.jpg 900w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><figcaption id=\"caption-attachment-1286\" class=\"wp-caption-text\">After<\/figcaption><\/figure>\n<h2>Parts List<\/h2>\n<h3>Engine<\/h3>\n<ul>\n<li>Dellorto SHA 15.15, MLM intake, 65 main jet, 54mm EMGO filter<\/li>\n<li>46mm DR cylinder\/piston<\/li>\n<li>Puch\/Honda head, B7HS plug<\/li>\n<li>MLM People&#8217;s pipe<\/li>\n<li>Oil-injection pump delete plug<\/li>\n<li>Trailtech temp gauge<\/li>\n<li>GY6 clutch w\/ red Malossi springs<\/li>\n<\/ul>\n<h3>Chassis<\/h3>\n<ul>\n<li>Oil reservoir delete<\/li>\n<li>Battery installed under seat<\/li>\n<li>New front brake pads<\/li>\n<li>New rear shock<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>I bought an &#8217;82 Honda Urban Express (NU50) earlier this year to match my lady&#8217;s &#8217;81 Honda Express (NC50). There they are together in front of a pizza joint near Cheeseman Park. A Less-Than-Blank Slate It didn&#8217;t run when I &hellip;<\/p>\n<p class=\"read-more\"> <a class=\"more-link\" href=\"http:\/\/moto2n.com\/braap\/2019\/10\/09\/building-an-82-honda-urban-express\/\"> <span class=\"screen-reader-text\">Building an &#8217;82 Honda Urban Express<\/span> Read More &raquo;<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[6,2,8,1],"tags":[],"_links":{"self":[{"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/posts\/1276"}],"collection":[{"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/comments?post=1276"}],"version-history":[{"count":11,"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/posts\/1276\/revisions"}],"predecessor-version":[{"id":1305,"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/posts\/1276\/revisions\/1305"}],"wp:attachment":[{"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/media?parent=1276"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/categories?post=1276"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/moto2n.com\/braap\/wp-json\/wp\/v2\/tags?post=1276"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}